Document energy performance
Compare measured fan power with the configured baseline and track accumulated kWh and cost savings over time.
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See what your ventilation system is doing—and what it costs.
Turn fan power, airflow, pressure, and workstation activity into documented savings, earlier maintenance insight, and better production decisions.
LIVESystem status
greenBOX · Dashboard
ONE VIEWPower · Airflow · Pressure · Utilization
EcogateOS dashboard shown
Available from any browser
greenBOX and cloud visibility
Live VisibilityMonitor workstation activity, airflow, pressure, fan power, savings, and system status.
Documented SavingsCompare measured fan power with the configured baseline and track kWh and cost savings.
Actionable DiagnosticsFollow pressure trends, system events, communication quality, and device measurements.
Secure by DesignUse encrypted communications and remote access without opening inbound internet ports.
Move from “the fan is running” to knowing how the system is performing.
Ecogate combines machine activity, VFD power, gate status, air volume, velocity, and pressure into one connected operational picture.
01 · NOWLive operationsActive workstations and system status
02 · HISTORYSavings & utilizationPower, activity, and demand over time
03 · HEALTHPressure & exportFan, filter, and downloadable data
04 · MULTI-SYSTEMMulti-system viewCompare collectors from one screen
Live operations, without walking the floor
See which workstations are active and compare power, savings, utilization, required airflow, measured velocity, fan pressure, and filter pressure by system.
Document what changed—and when
Review historical trends, daily email reports, monthly reports, and month-to-month comparisons. Export savings, utilization, airflow, and VFD power when deeper analysis is needed.
Watch system health develop over time
Trend fan and filter pressure, then export system metrics, VFD power and savings, or workstation utilization for deeper analysis and reporting.
Compare multiple ventilation systems at a glance
View current power trends alongside each system’s fan power, savings, utilization, required air volume, velocity, and pressure metrics.
Turn ventilation data into decisions across the business.
The same operating data answers different questions for finance, maintenance, production, and engineering teams.
Spot changes that deserve attention
Track fan and filter pressure, system events, communication quality, and device measurements so maintenance teams can investigate changes sooner.
Understand real utilization
Identify which workstations are active or calling for collection, how often they run, and where layout, scheduling, or equipment decisions deserve a closer look.
Plan around measured demand
Use measured operating patterns to support system changes, realistic peak-demand planning, airflow verification, and facility expansion decisions.
3%
Recorded cutting utilization
A proposed equipment purchase became a workflow improvement.
A senior engineer at a furniture manufacturer used Ecogate Analytics to discover that one of the factory's three table saws was utilized for only 3% of the shift. The team reorganized workflow and increased production without purchasing another saw.
Customer details anonymized for confidentiality.
The data starts at the workstation—not only at the fan.
Ecogate connects machine activity to gates, airflow, fan control, and reporting so the data reflects how the ventilation system is operating.
01
Activity sensors
Detect when a workstation needs dust, fume, or mist collection.
02
Smart Gates
Report status and, where equipped, measured pressure, velocity, and volume.
03
greenBOX
Coordinates demand, airflow requirements, connected devices, and system logic.
04
Power Master
Adjusts fan speed and reports measured VFD power back to the system.
05
Analytics
Turns system data into live views, history, summaries, and exports.
Available measurements depend on system configuration, connected sensors, gate type, and calibration.
Move from system-wide analytics to the exact part of the system that needs attention.
Ecogate software runs on EcogateOS, with analytics available through the greenBOX interface and the Ecogate Analytics cloud platform. Automatic airflow calibration streamlines commissioning and duct changes, while interactive listboxes configure filter warnings, pressure limits, low-air-volume alerts, and other I/O behavior—without custom programming.
OperationsWorkstation-by-workstation visibility
Measured fan behaviorVFD status, power, speed, and pressure
DiagnosticsWarnings that explain what needs attention
Historical performanceSavings and utilization trends
Connected equipmentCommunication, power, and port settings
Airflow measurementPrecision Airflow gate detail
Workstation configurationMultiple gates, one operating context
Remote visibility without opening inbound internet ports.
EcogateOS uses encrypted communications and a security-first remote access architecture. Access is governed by customer user accounts and role-based Ecogate service access.
Review network security →
Encrypted communicationsInternet and supported remote connections use encrypted transport.
No inbound port forwardingCurrent greenBOX systems primarily initiate outbound connections.
Customer-controlled accessAssign Read Only, Read/Write, or Admin permissions to customer users.
OTA updates with rollbackApplication and operating-system updates can be deployed with recovery protection.
What buyers and facility teams usually want to know.
What does Ecogate Analytics measure?
Depending on the system configuration, Ecogate can report fan power, calculated savings, system utilization, required air volume, measured velocity, fan pressure, filter pressure, workstation activity, gate status, and connected-device health. Gate-level airflow measurements require the appropriate Smart or Precision Airflow Gate configuration and calibration.
How are electricity savings calculated?
The Power Master VFD reports actual fan power to the greenBOX. The system compares measured power with the configured baseline and accumulates the difference while the VFD is running. Savings from times when Ecogate shuts the fan off completely may not be included in that running-VFD calculation.
How is workstation utilization calculated?
Workstation utilization is sensor-active time divided by dust-collection system runtime. It is intended to represent the time a machine is actively producing dust, fume, or mist—not loading, unloading, programming, or maintenance time. Because periods when the entire system is stopped can be excluded, it can overstate utilization relative to the full shift.
How current is the data?
Current greenBOX systems store data directly on the greenBOX in a time-series database at one-second resolution. Data for the previous 12 months is available for download at five-minute resolution. When cloud services are used, data transmission is encrypted.
Is cloud connectivity required?
No for the built-in DataMining view. Current Adelie greenBOX systems provide on-board browser access to trailing-12-month charts and CSV exports. Cloud connectivity is required for the Ecogate Analytics cloud platform, remote historical access, and related cloud reporting features.
Can one account monitor several systems?
Yes. Ecogate Analytics can present multiple ventilation systems on one page, while greenBOX Max and Master configurations can also manage multiple systems subject to model capacity and engineering design.
Is Analytics included with every Ecogate system?
For Smart Systems, access to the web-based Ecogate Analytics platform is included with current ecoCARE plans. Availability depends on the greenBOX platform, internet connectivity, and an active service plan.
Does Analytics guarantee compliance?
No software dashboard by itself guarantees compliance. Ecogate data can support documentation and reporting by showing airflow, pressure, velocity, and operating history. Final compliance depends on system design, material, configuration, calibration, operation, maintenance, and applicable requirements.
Know what is running, what it is saving, and what deserves attention next.
Talk with an Ecogate specialist about the measurements, reporting, and service plan that fit your ventilation system.
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