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Industrial Systems

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Industrial Systems

These Ecogate systems are designed for use in large factories with more than 20 workstations. Energy savings are achieved by using gates and a variable speed drive. The system is also equipped with the most sophisticated Ecogate technology that allows for advanced features such as downloading data, remote error monitoring, and remote firmware updating.

Turn your airflow in cash flow!

  • The award-wining on-demand ECOGATE System upgrades dust/mist/fume collecting systems, cutting operating costs
  • More than 20,000 Ecogates have been shipped; more than 1,500 small systems have been installed to date, and more than 125 large industrial systems have been installed.
  • Sales to high-profile corporate customers, including Boeing, Ethan Allen, Masonite, Karges, and Decore-Ative.
  • The ECOGATE® System guarantees substantial electrical energy savings of up to 80% (with an average of 68% savings)
  • Ten year net savings from $200.000 (small factory), $500.000 (average factory), up to $3,000,000 (large factory)
  • Free evaluation (cost of the ECOGATE System for your factory, savings calculation, return on investment) is available upon completion of the Ecogate survey form (download: PDF / Microsoft Excel )

The benefits to all parts of the dust collecting system achieved by installation of the ECOGATE System include:

  • By closing unused outlets, there is higher air-velocity at the machines' outlets, resulting in better sawdust extraction and cleaner air.
  • The ECOGATE System maintains optimal air-velocities in the main duct.
  • The fan's motor power consumption is significantly reduced, motors run quieter, cooler and with less mechanical stress.
  • Current peak demand during motor start is eliminated(!). 
  • Filter media lifespan is increased.
  • Noise at the fan and inside the factory is significantly reduced
  • Cash incentives from power companies are available in 22 states (in Calfornia $0.1 per kWh saved during the first year of operation)

Download a Wood Digest article about the Ecogate MASTER System installation at Karges Furniture.

There are benefits for all parties participating in the installation of the ECOGATE System:

  1. Distributors, dealers and installers benefit from new market opportunities. 
  2. Customers benefit from higher system efficiency and from large energy savings as well as system expandability. 
  3. Employees benefit from cleaner air and less noise in the workplace.
  4. The neighborhoods around factories benefit from cleaner air and reduced noise.
  5. Power companies benefit because load demand is reduced, and as a result current transmission lines allow future growth.

This is accomplished by a simple principle. Ecogate automatically closes the gates to any non - operating machinery and regulates dust collector power while maintaininfg minimum air flow in the duct system.

The Laws Of Physics Are On Your Side

In a typical factory only about 50% of the machinery is operating at any given time. This fact is not an organization or production flaw. Technological processes simply create unproductive periods on certain machines.

This applies to CNC machinery as well. CNC machinery runs full-time, but dust collection is needed only when material like wood is actually machined, and only in the part of the CNC machine involved.

In a normal factory, dust collection is running all the time to all the drops. Manually operated gates stay permanently open. The amount of energy wasted is huge.

For the ventilators of dust collecting machinery, the following basic physical laws apply: if you cut the total amount of air by 30%, then you use only 34% of your previous energy consumption (66% savings) to run the motor for the ventilator. The ECOGATE® System automatically closes unused ports, thus creating great savings.

Performance of the fans is governed by "Affinity Laws" (also known as "Fan Laws"): a small decrease in CFM (cubic feet per minute) volume by closing the gates (shown in red) translates into a significant decrease in energy consumption (HP, shown in green). That generates significant energy savings. The blue line represents static pressure (P).

Different Possibilities for Different Users

  1. For an optimally designed existing dust collecting system

    • Save up to 80% by just closing unused gates by installing ECOGATE® System.

  2. For an overcrowded existing dust collecting system

    • In case your plant has expanded and you are left with an undersize dust collector, ECOGATE® can greatly improve the performance of your present system without the expense of making your system bigger. It will also improve and correct OSHA safety levels.

  3. For design of new dust collecting system

    • Your new dust collector can be designed 20-40% smaller than the standard, unregulated design typically planned to service an entire plant with all ports open all the time. Consequently, your dust collector cost will be lower.

If you still have questions, please visit our FAQ section .

 

Contact Us | ©1998-2008 Ecogate, Inc. All rights reserved. US Pat. No. 6,012,199, 7,146,677, other patents pending. Ecogate, Ecogate logo and greenBOX are registered trademarks of Ecogate, Inc. Specification are subject to change without prior notice.| Designed and coded by Marek Litomisky and Krystof Litomisky.